• Developed by Sunwill

We take pride in our leading technology in MMC (Metal Matrix Composite), DHT (Differential Heat Treatment) and Bimetal which enable us to manufacture the premium quality wear parts to reduce downtime for customers in Quarry, Aggregates, Mining, Construction, Cement and Recycling industries.

MMC – Ceramic Inserted

MMC – Ceramic Inserted

A casting technology that embeds the ceramic grits into the casting at molten state. The ceramic is very hard with high hardness which can largely enhance the ability of wear resistance of parts so as to increase service life of the parts in machines and reduce downtime of machines.

Advantages:

1. Much longer wear life

2. Less down time

3. Higher productivity thanks to rougher wearing faces

MMC technology is applied on blow bars, hammers, impact plates, wear plates for crushers and Grinding rollers for mills.

DHT- Differential Heat Treatment

Differential heat treatment (DHT) is a metallurgical process used to obtain expected mechanical performance of a metal object by treating different parts of the object to different temperatures and cooling rates. This results in varying hardness and mechanical properties across the object.

Advantages:

1. Better wear performance at wear areas

2. No compromise on the properties at non-wear areas

3. Longer wear life and less downtime

DHT is applied on Metal scrap shredding hammers and other crushing wear parts.

DHT- Differential Heat Treatment

Bimetal

Bimetal is a wear solution to combine two different ferrous materials to obtain the machnical properties of both materials on one single part. Chrome white iron casting plate, working as the wear face is normally brazed (not overlay welding) on mild steel back plate which works as backup. The top chrome layer will provides excellent wear life and back mild steel plate hold the plates against impact force.

Advantages:

1. Much longer wear life than Hardox plate

2. Longer life than hardfacing plate and no crack on the surface

Bimetal is commonly applied on Chocky bars for excavator buckets protections and other wear protection liners.

Precise casting threads

We make the holes with threads by original casting instead of drilling on insert steel core.

When it comes to mounting holes on the wear plates or impact plates, the holes with casting threads don’t have a weak point at the hole areas and don’t have the risk of failing off that always happens with the drilling holes.

The wear plate will obtain a longer wear life with the casting threads.

All brand names, model names or marks are the property of their respective manufacturers. The above terms are used for identification purposes only and do not imply affiliation with or approval by the OEM. All parts are manufactured by SUNWILL and are not manufactured by, purchased from or guaranteed by the OEM.